his product is a kind of 3-in-1 unit water filling machinery for producing potable drinking water like pure water, mineral water etc.The device incorporates rinsing, filling and capping into one and is a kind of full-automatic equipment.

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Product Description:

Description: 

This product is a kind of 3-in-1 unit water filling machinery for producing potable drinking water like pure water, mineral water etc.The device incorporates rinsing, filling and capping into one and is a kind of full-automatic equipment. It is suitable for producing PET and plastic bottled mineral water and purified water. The method of filling adopts gravity or micro-pressure filling which makes the filling velocity faster and more stable. Therefore, compared with similar products, this device has features of higher output and bigger benefits. The equipment is fitted with advanced Mitsubishi programmable PLC to control the operation and cooperated by frequency converter of the main motor; it makes the operation more stable and reliable. The photoelectric sensor is used to detect operating conditions of each section, which makes the operation of this equipment highly automatic and convenient.

Technical Characteristics:

1. Direct connection technology is adopted between air conveyor and bottle-feeding star wheel, and there is no bottle feeding screw and conveying chain. It is quite easy to change the bottle shape.

2. Bottleneck-hold technology is adopted for bottle conveying. While changing the bottle shape, users only need to replace the arc guide plate, star wheel and other nylon parts that are relevant to the bottle diameter.

3. The 3 in 1 unit machine incorporates rinsing, filling, and capping into one, thus making bottle wear rate lower, conveying accurate and stable, changing bottle shape more convenient.

4. The specially designed bottle gripper of rinser is made of fully stainless steel,so it is durable and firm. Besides, it doesn’t contact with the screw parts of bottleneck, thus avoiding the secondary contamination.

5. The machine is designed with high-speed mass flow isobar filling valve to ensure the high filling speed and precise liquid level without any loss.

6.Components contacting with liquid are all made of high-quality stainless steel and food-grade engineering plastic, and most electrical systems adopt imported components that meet our state food hygienic standards.

7. Bottle-outputting star wheel and bottle-bottom supporting plate adopt spiral winding method, and there is no need to adjust the height of bottle conveying chain while changing the bottle shape.

Main Components of the Equipment:

1.     The3 in 1 unit main machine includes bottle washer, filling machine, capping machine, rack, sealing window, main motor, drive system, transmission system ofbottles, cap sorting device, and electric control system and more.

2.     The dumping gear of the bottle washing machine consists of moisture tray, bottle washing gripper, upper turntable, guide rail, protective shield, water-spraying device, defrosting tray.

The filling mechanism is mainly made up of filling barrel, filling valve, guide rail, hoisting device, bottle jamming elevating gear, etc.

3.     The cap-sealing mechanism consists of cap sorting machine, cap-setting guide rail and capping machine.

4.     The auxiliary(optional)equipment have bottle rinsing water reflux accumulator, bottle-feeding air duct, and bottle-outputting chain. Beside , we will configure manual bottle feeding platform(or bottle unsrambler), automatic capping machine and so on

 

Main Models:

Model

Output

CGF14-12-5

5000BPH (500ml)

CGF16-16-5

7000BPH (500ml)

CGF24-24-6

10000BPH (500ml)

CGF32-32-8

15000BPH (500ml)

CGF40-40-10

18000BPH (500ml)

CGF50-50-12

22000BPH (500ml)

CGF72-72-18

30000BPH (500ml)

CGF84-84-20

36000BPH (500ml)

Model of Example:

CGF14-12-5

Name

Rinsing, filling and capping machine

Model

CGF 14-12-5

Material

Stainless steel 304

Production capacity

5000-6000B/H (500ml)

Detail specification

Number of rinsing heads

14

Number of filling heads

12

Number of capping heads

5

Applicable bottles

PET bottle,plastic bottle

Bottle diameter

Φ55-110mm

Bottle Height

186-310mm

Bottle Volume

200-2500 ml

Applicable caps

Plastic screw cap

Total power

1.5 Kw

Weight

2000 Kg

 

Electrical Component Brand:

No.

Name

Notes

1

Main motor

ABB

2

Capping motor

ZIK

3

Conveying motor

ZIK

4

Gear

Germany Igus

5

Rinsing pump

CNP

6

Filling pump

CNP

7

PLC controller

Siemens/Mitsubishi

8

Frequency inverter of host motor

Siemens/Mitsubishi

9

Frequency inverter of conveying motor

ZIK

10

Touch screen

Siemens/ Weiview

11

Circuit breaker

Siemens/Schneider

12

Electric relay

Siemens/Schneider

13

DC electrical source

Siemens/MV

14

Approach switch

AUTONICS

15

Photoelectric switch

Germany Turck/USA Banner

16

Pneumatic component

Festo